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Energy efficiency has become a top priority for businesses across Ireland. With rising operational costs and increased environmental expectations, companies are now seeking smarter ways to reduce energy consumption without compromising productivity. One area often overlooked is the performance of dust and fume extraction systems.
At MAE Air Systems, we have seen first-hand how upgrading or modernising extraction equipment can dramatically cut energy usage, improve airflow, and enhance workplace safety. Whether you're operating a manufacturing line, a joinery workshop, a laboratory, or a commercial processing plant, the efficiency of your air-handling equipment plays a major role in your overall running costs.
Why Older Extraction Systems Cost You More
Many facilities still rely on extraction systems installed 10, 20 or even 30 years ago. While these units may still function, they often consume far more energy than modern alternatives.
Outdated systems typically suffer from:
- Inefficient motors and fans
- Poor airflow control
- Worn ducting and filters that restrict performance
- Limited automation or no variable speed control
- Higher maintenance needs
- Greater heat loss and air leakage
All of these factors force the system to work harder, drawing more electricity and reducing its overall lifespan. In many cases, businesses don’t realise the amount of money being lost to inefficiencies until a system review is carried out.
How Modern Technology Improves Efficiency
Today’s extraction technology is built with efficiency in mind. Engineering advances, automated controls and better filtration systems mean modern extraction units deliver powerful performance with significantly lower energy demands.
Key modern features include:
Variable Speed Drives (VSDs)
These allow the fan to adjust its speed based on real-time demand. Instead of running at full power continuously, the system increases or decreases output automatically — reducing energy usage dramatically.
Improved Filter Media
New filter designs allow smoother airflow, longer service life and better dust capture. Less resistance = less energy consumed.
Optimised Ducting Design
Modern ducting layouts minimise resistance, ensuring air travels efficiently through the system.
Smart Monitoring & Automation
Sensors, pressure monitors and automated controls provide real-time data, enabling the system to operate only when required.
Energy-Efficient Fans and Motors
Modern motors consume far less power while maintaining strong extraction performance. At MAE Air Systems, we incorporate all these technologies when designing or upgrading systems to achieve maximum efficiency.
The Benefits Go Beyond Energy Savings
Modernising your extraction system isn’t only about reducing costs — although the savings can be substantial. There are multiple additional advantages that directly support productivity, safety and compliance.
Key benefits include:
- Cleaner air and improved employee health
- Better control of dust and fumes, reducing workplace hazards
- Lower noise levels
- Extended filter and equipment lifespan
- Consistent airflow and stable system performance
- Reduced downtime from breakdowns or blockages
- Greater regulatory compliance
Modern extraction systems support sustainable operations and contribute to a cleaner, more comfortable working environment.
MAE Air Systems: Your Partner in Modern, Energy-Efficient Solutions
For more than 40 years, MAE has been designing and installing high-performance air-handling systems for businesses across Ireland. Our approach is simple: create solutions that perform efficiently, safely and reliably. When a client contacts us about modernising their extraction system, our process includes:
1. On-site Assessment
We review the current system, measure airflow, examine ducting layouts and identify inefficiencies.
2. System Design Recommendations
Based on your workflow, building layout and production requirements, we design a solution that improves efficiency and safety.
3. Professional Installation
Our experienced team installs the upgraded components or full system with minimal disruption to your operations.
4. Ongoing Support & Servicing
We provide long-term maintenance, replacement parts and system servicing to ensure peak performance. Whether you require a full plant upgrade or a partial improvement — such as new filters, VSDs or ducting replacements — MAE delivers solutions that provide both immediate and long-term benefits.
Ready to Reduce Your Energy Costs?
A modern extraction system is an investment that pays for itself through lower energy bills, increased productivity and improved safety. If your equipment is outdated, underperforming or costing too much to run, now is the perfect time to consider an upgrade.
Contact MAE Air Systems today to arrange a consultation. Together, we’ll help you build a cleaner, more efficient and more sustainable workspace.